Billet Shearing Machine

Hot and Cold Billet Shearing Machine

Encouraged by the immense support from our team, we are able to manufacture, supply and export Billet Shearing Machine. These machines are required for material preparation of either rolling or forging. The feedstock available for these machines in the form of billets or slabs is cut in cold condition depending upon end application. These products are made of high quality MS / SS / ALLOY upto 225 x 225 mm capacity. Billet Shearing Machine is packed in special packaging material to ensure its safe and secure transit. Features: Accurate performance High strength Less maintenance Optimum workability Other details: We also provide 60-80 pages Manual along with Billet Shearing-Machine, which includes installation procedures, operating instructions, maintenance and trouble shooting required for machine in order to get trouble free service.

Mill Stand

High rigidity, reliability and quick roll change capabilities are the key features of the state of the art mill stands, which are designed for producing bars, wire rod, angles, channels, and universal beams. The connection and disconnection of the spindles and all the fluid utilities are fully automatic and therefore the stands can be interchanged very quickly. Different versions including horizontal, vertical, convertible and drop-in-joker (which converts a horizontal to a vertical) are in operation, allowing rapid adaptation to the variety of the rolled products needed to fulfill stringent market demands. Line flexibility allows rolling with low temperature, high alloy, wide forming passes, etc.

Gearboxes

Our company develops supreme quality Helical Gear Box that is widely used in applications involving high shock loads. These gearboxes maintain superior efficiency and can bear supreme high load applications. It is constructed from cast iron for small and medium size units. In this, the stress zones are amply ribbed against distortions under dynamic load. The internals are heat treated up to 300 BHN for pinions and upto 260 BHN for gears prior to teeth cutting. The shaft extension is provided with long holes at ends and grooves under bearing seats for removal of bearing & coupling with hydraulic injections.

Shears

Crop & Cobble Shear

The Shear are used in Hot Rolling to Crop Front End, Tail End and as well as to segment cutting in case of eventualities. These Shears are start/stop type and are driven either with Flywheel mounted Pneumatic Clutch/Brake or Direct DC motor driven. These shears are controlled through PLC System and provide very close tolerance of the cut length.

Dividing Shear

These Shears are used to cut cooling bed lengths. (Surface Temperature around 350C° min)These Shears are generally installed after Quenching line & before entry to Cooling Bed. Shears are Stop/Start and continuous operating type and driven by the Direct DC Motor Drive. These are controlled through PLC system. Hence very close tolerance of cut length is achieved.

Rotary Shear

These cost effective Rotary Shears are used to Crop Font, Tail and as well as to scrap the pre quenched bars during emergency. These Shears are continuous rotating type. Generally these Shears are used to trim Hot Rolled Bars at considerably at lower speed.

Cooling Beds

Our company is engaged in offering supreme quality Automatic Cooling Bed that is primarily used for purpose of uniform air-cooling of TMT bars and transporting the same in a phased manner. This transporting is done from the entry of the cooling bed to discharge side. In this, the front end of the bars is also leveled at the discharge side and a fixed number of bars are sent for final length cutting by cold shear and bundling. The mechanism of our cooling bed assures that the bars are uniformly positioned over the toothed racks. Our cooling bed is designed considering the finishing mill stand of the mill and cooling time required for the various sizes of the bar.

Twin Channel

Our company is engaged in offering high grade Twin Channel Machine that is widely installed along the side of the entry of the cooling bed. The twin channels consist of alternatively opening flaps through a hydraulic cylinder and CAM system. In this, the bar enters the closed flap that opens when the full bar has been obtained. It has a free fall on the straightening pockets of the rake type cooling bed, which moves on the fixed & moving rakes to the mill run out table.

In this, the water is cooled to prevent warping during rolling that is suspended from a longitudinal structure. The closed twin channels ensure that the bars do not come out and maintain safely of the people involved in the process. Here, the opening and closing of the channels is done through cam-shaft and follower rollers. The Twin Channel is successfully operating at the finishing speed as high as 21 m/s producing 20MT/hr of re bars.